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MC-V5241-02
3.6.
3.6.1.
Power Cord / On-Off Switch Replacement
Removal
1. Remove the dust cover and switch cover to expose the electrical connections of the power cord, on-off switch and wire cord.
3. Ensure that the insulator packing is installed correctly.
2. Pull the power cord into the dust compartment in order to remove the strain relief (for power cord replacement) by prying or cutting, remove the wire connections, and wire tie, if present. 3. Remove the on-off switch (for on-off switch replacement) by depressing the retaining tabs while pushing up and out of the dust compartment at the same time. 4. Pull the power cord out of the dust compartment (for power cord replacement). 4. Replace the switch cover, the two (2) switch cover screws, and the dust cover. Care should be taken not to pinch wires and make sure that the switch cover goes on easily and stays flat. If there is resistance to the switch cover lying flat and in place, stop, remove the cover and make sure that no wires are being pinched. DO NOT USE A POWER SCREWDRIVER TO SECURE THE COVER. NOTE: For general servicing, it is necessary to eliminate pinching of any wire during reassembly. After servicing any electrical component or electrical enclosure, the unit should be reassembled and checked for dielectric breakdown or current leakage.
3.6.2.
Installation
1. Insert the new power cord (power cord replacement only) into the dust compartment as far as necessary in order to place a new cord retainer in proper location on power cord. The proper location is approximately one and one eighth inches/thirty millimeters (1 1/8�/30 mm) of new power cord outer jacket extending past the cord retainer and washer. The washer goes between the cord retainer and the dust compartment. Attach wires with wire connectors according to the wiring diagram in the front of this manual. ONLY USE A NEW CORD RETAINER, DO NOT REUSE A CORD RETAINER. 2. For switch replacement only, insert the new ON/OFF switch with the numbers 1,2,3, facing toward you, into the dust compartment until secured by the retaining tabs. Use a wire tie in the location illustrated taking care not to overtighten it. Tuck the wire connectors back into the dust compartment as illustrated in the close-up view.
3.7.
3.7.1.
Thermal Overload Replacement
Removal
1. Remove motor, as shown in motor replacement section. 2. Remove wire nut from the lead wire that contains the thermal protector. Remove old thermal protector and replace with new thermal protector. Reconnect wire nut to thermal overload. Replace lead wire containing protector wires back into the groove.
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