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EXPLODED VIEW (GENERAL PARTS)
MOTOR REPLACEMENT
Removal
1. Remove the dust cover by grasping the top near the on-off switch and pulling sharply out toward you. 2. Remove the lower plate, agitator assembly, belt, the plastic shaft, light bulb assembly and the nozzle housing as instructed in the respective removal sections.
Screws Motor Case
A C B
3. Turn the vacuum over to the front side. NOTE: The dust container packing is positioned over the top of the motor case. Pull up on the portion of the dust container packing that lies across the top part of the motor case to free the motor case for removal. 4. Remove the five (5) screws from the motor case and then remove the motor case, (Fig. 16).
(Fig. 16)
5. Disconnect the motor leads and remove the motor. Remove the motor support rubber (rear), noise suppressor, flange and the motor support rubber (front). Place these items on the new motor. See the D Block for a view of these.
Installation
1. Place the motor back into the dust compartment. Align the tabs on the metal flange with the tabs in the dust compartment. 2. Rewire per the Pictorial Diagram. 3. Replace the motor case and the five (5) screws. 4. Replace the dust container packing by inserting it into the groove in the dust container. Use a screwdriver or a quarter to push the packing firmly into the groove. 5. Turn the vacuum back over and replace the plastic shaft, light bulb assembly, nozzle housing, belt, agitator assembly, and lower plate according to the respective installation instructions.
CARBON BRUSH REPLACEMENT
Removal and Installation
1. Complete brush change on one side before starting on the other side. There are two (2) brushes located on the motor as identified by (Fig. 17). Remove the brush assembly by using a Phillips head screwdriver to remove the screw that holds the brush holder onto the motor. See (Fig. 17) for screw location. NOTE: Do not drop screws into the motor. 2. Place new brush assembly on the motor. NOTE: Make sure that the amp terminal on the bottom of the brush assembly is inserted into the receptacle on the motor (Fig. 18). 3. Replace the Phillips screw that was removed. 4. Repeat steps 1-3 for the other brush assembly.
Amp Terminal
Receptacle
Carbon Brushes
D
Brush Screws
(Fig. 17)
(Fig. 18)
-4-
- 17 -
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